Vacuum Pump Analyzer 115-230VAC + One Data hub + Two Pump Kit

The Vacuum Pump Analyzer tracks operating conditions and trend health of vacuum conveying pumps. Cloud based analytics and easy-to-understand dashboard gauges require no advanced training or expertise. Continuous monitoring enables...

The Vacuum Pump Analyzer tracks operating conditions and trend health of vacuum conveying pumps. Cloud based analytics and easy-to-understand dashboard gauges require no advanced training or expertise. Continuous monitoring enables early detection of symptoms that appear under varying load conditions.

  • Includes Vacuum Pump Analyzer Data Plan (6-Months Free)
  • Includes Vacuum Pump Analyzer Retrofit Trend and Analytics Package (6-Months Free)
  • Includes Sensors, Power Supply, and Online Dashboard Access

Product Description

The MachineSense™ Vacuum Pump Analyzer

Constantly tracks the operating condition and trend health of vacuum conveying pumps used in plastics material handling applications. The sensors measure vacuum, vibration and ambient conditions. Continuous data monitoring enables early detection of symptoms that appear under varying load conditions.  24VDC and 110-230VAC Models are available.

Powerful Crystalball™ Machine Monitoring Software and Dashboard App

Key operating and analytic results are conveniently delivered via web browser or mobile app in easy-to-understand dashboard gauges. No advanced training or expertise is needed.  Simple bar graphs display recent operating conditions and patterns.  Intuitive dashboard icons direct users to view component health trends.

Historical Trend Graphs

Easily spot deteriorating vacuum pump conditions with up to 6 months of operating history.  Customizable threshold values allow users to mark preferred maintenance conditions, unhealthy operating conditions, or deteriorated component health.  Continuous data monitoring identifies temporary anomalies and repeatable events that occur as process and operating conditions change.

Advanced Analytics

MachineSense cloud based analytics combine well established engineering principles with proprietary statistical modeling methods.  Analytic trends track overall pump health, as well as filter status, oil status, pump utilization and several conveying vacuum patterns.


The MachineSenseTM Vacuum Pump Analyzer monitors current operating condition and trend health of pumps and blowers in various industrial applications. The Vacuum Pump Analyzer system provides easy- to-understand, actionable maintenance advice in advance of machine or component failure.

The Vacuum Pump Analyzer sensor easily attaches to the pump housing and constantly measures vibration, temperature and either vacuum or pressure in the supply line. A plug-in connection reliably powers the sensor, unlike competitive units that rely on batteries for power.

MachineSense’s proprietary analytics algorithm tracks and compares the collected data against a baseline to determine overall pump health. Filter status, oil status, pump utilization and vacuum or pressure level trends are all constantly monitored.

Visualization of valuable operating metrics is delivered through easy-to-understand mobile and desktop dashboards. The Vacuum Pump Analyzer will accurately predict and send text and email maintenance advice in the event of looming machine and component failures, significantly reducing the cost and inconvenience of unscheduled equipment downtime.

The Vacuum Pump Analyzer monitoring solution includes the extensive CrystalballTM software application, enabling the user to set up alarms and alarm recipients. Six months of historic data is available through equipment performance trend lines. And, a streamlined dashboard interface delivers a clear summary of the powerful analytics for all monitored equipment, neatly organized by department and location.

1. Sensor 2. Data hub 3. Router 4. Cloud-based servers 5. Desktop Crystalball predictive analytics software 6. User-friendly app 7. Actionable maintenance advice<br/ ><br/ >

MachineSense sensors are placed directly on your machines or components to automatically monitor condition. The sensor data transmits to an easy-to-install data hub and is then sent to cloud-based servers running powerful analytic software. Results are transmitted from the server to a user-friendly app where you will view machine condition and maintenance advice.

MachineSenseTM Power Analyzer toroids are placed directly on incoming power lines to automatically monitor power conditions and detect power anomalies. The sensor data transmits through a self-contained data hub directly to your router and onto cloud-based servers running powerful analytic software. Results are then transmitted from the server to either a desktop or user friendly app where you will view power conditions with helpful advice to correct power anomalies.

Features & Benefits

  • Affordable, low investment and easy to install on existing equipment
  • 24/7/365 constant automatic monitoring, no complicated manual measurements
  • Dedicated power supply, no need to change sensor batteries
  • Easy-to-understand maintenance advice via text or email messages
  • Hand-held and desktop dashboards clearly present current status, trends and actionable maintenance advice, no overwhelming manual data analysis
  • Accurate prediction of machine and component failures, significantly reduced unscheduled machine downtime
  • Real time and historic vacuum or pressure performance data


Vacuum blowers and pumps are used in diverse industrial applications to move granules or other shapes. MachineSense sensors have been field tested with many major blower manufacturer products and the list is always growing. Applications for vacuum blowers and pumps include:

  • Plastics conveying (Novatec OEM product offering, see
  • Agricultural products
  • Food and beverages
  • Medical devices
  • Mining and construction
  • Packaging
  • Pharmaceutical
  • Textiles
  • Woodworking
  • Many other general industrial applications

Vacuum Pump Analyzer Sensor



7.0 oz (0.2 kg)

Dimensions length x width x depth

2.6 in x 1.7 in x 1.1 in (66.7 mm x 42.7 mm x 27.6 mm)

Sensor housing material

Metal plastic hybrid

Enclosure rating

IP64, IP65 optional


Operating temperature

Ambient temperature

14°F (-10°C) to 149°F (65°C)

Surface temperature

up to 185°F (85° C)

Hazardous condition

Class-1 Div-2



- 16g to + 16g




10 mg

Sampling rate (configurable)

300/3000 per minute


Power supply (built in)

3.3 volt DC adapter

Bluetooth Communication

Bluetooth Low Energy (BLE)Range

15 ft

Bluetooth Low Energy (BLE)Tx power

-5.8 dBm

Bluetooth Low Energy (BLE)Standard


Vacuum Pump Analyzer Vacuum Control



1.5 lb (0.7 kg)

Dimensions length x width x depth

4.8 in x 5.3 in x 2.0 in (121 mm x 135 mm x 50 mm)

Enclosure material

Powder-coated steel

Enclosure rating


Vacuum Sensor

Vacuum range (from atmospheric pressure)

0-15, 0-30 PSI; 0-30.54, 0-61.08 InHg; 0-77.5,155.14 cmHg



Accuracy (full scale span)


Update rate

1 per second

Vacuum inlet

1/8 inch OD polyurethane tube


Operating temperature range

14°F (-10°C) to 149°F (65°C)


Power in

24VDC or 110 - 270VAC

Power out

3.3 volt

Bluetooth Communication

Bluetooth Low Energy (BLE) Range

15 ft

Bluetooth Low Energy (BLE) Tx Power

-7.5 dBm

Bluetooth Low Energy (BLE) Standard




Connect to machine sensor, pump sensor and electro-sensor via Bluetooth Low Energy (BLE)

Two days of storage data for disconnected applications (1 data set/second rate)

Maximum of 3 years if 1 data set/ 10 minute rate

Smart-phone/tablet-based WiFi connect app (WiFigurator)

Auto-upgrade over Internet



Rail/wall mount

Enclosure rating


Dimensions length x width x depth

4.8 in x 3.0 in x 1.3 in (121 mm x 76 mm x 33 mm)


2.3 oz (0.06 kg)


23°F (-5°C) to 150°F (65°C)


5 volt DC adapter from 110 - 270VAC



Quad core 1.2G Hz broadcom BCM2837 64-bit CPU


Micro SD card


16 GB


1 GB


40-pin extended GPIO and 4 USB Ports, full size HDMI, LAN


BCM43438 WiFi and Bluetooth Low Energy (BLE) on board





Vacuum Pump Analyzer Sensor


Vacuum Pump Analyzer Vacuum Control



MachineSense wants you to be completely satisfied with your purchase. However, if you are unsatisfied, you can return your product within 60 days of purchase. Contact us at 443-457-1165 to start the return process.


MachineSense offers COMPREHENSIVE PRODUCT WARRANTIES on all of our equipment. We warrant each MachineSense manufactured product to be free from defects in materials and workmanship, under normal use and service for the periods listed under “Warranty Periods”. The obligation of MachineSense, under this warranty, is limited to repairing or furnishing, without charge, a similar part to replace any part which fails under normal use due to a material or workmanship defect, within its respective warranty period. It is the purchaser’s responsibility to provide MachineSense with immediate written notice of any such suspected defect. Warranted replacement parts are billed and shipped freight pre-paid. The purchaser must return the suspect defective part, freight prepaid and with identifying documentation to receive full credit for the part returned. MachineSense shall not be held liable for damages or delay caused by defects. No allowance will be made for repairs or alterations without the written consent or approval of MachineSense.

The provisions in equipment specifications are descriptive, unless expressly stated as warranties. The liability of MachineSense to the purchaser, except as to title, arising out of the supplying of the said equipment, or its use, whether based upon warranty, contract or negligence, shall not in any case exceed the cost of correcting defects in the equipment as herein provided. All such liability shall terminate upon the expiration of said warranty periods. MachineSense shall not in any event be held liable for any special, indirect or consequential damages.

Commodities not manufactured by MachineSense are warranted and guaranteed to MachineSense by the original manufacturer and then only to the extent that Novatec is able to enforce such warranty or guaranty. MachineSense has not authorized anyone to make any warranty or representation other than the warranty contained here. Non-payment of invoice beyond 90 days will invalidate the warranty. A renewed warranty can be purchased directly from MachineSense.

Please note that we always strive to satisfy our customers in whatever manner is deemed most expedient to overcome any issues in connection with our equipment.


Vacuum Pump Analyzer
Power Analyzer

This warranty shall not apply to equipment:

  1. Repaired or altered without written approval of MachineSense unless such repair or alteration was, in our judgment, not responsible for the failure.
  2. Which has been subject to misuse, negligence, accident or incorrect wiring by others.
  3. Warranty is void if processing rates exceed manufacturer-recommended levels or if damage is caused by ineffective power isolation and/or power spikes/sags or incorrect installation.

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